Upper nut on vertical shaft upper gear. Set the shift mechanism in a position between forward and neutral or between reverse and neutral. Tighten the nut and lock it with the locking washer 3. Lift out the upper bearing assembly along with the sliding sleeve and the spring. If the stamped number is 50 or more, use the lower nominal value, 61. Use special tools 884259 and 9991801.
You can download a free digital version or purchase printed paper copies. Use bushing installation adhesive, Volvo Penta part no. In recent years, Volvo Penta has proposed a new propulsion system with pulling screws and a joystick to control it. Measure the clearance between the nut and the 9. Make sure long hair can fasten in rotating parts and cause that the correct workshop literature is used. All Manuals Are Windows and Mac compatible!. Using the shift yoke 3.
® 1161099-5, or Permatex no. The tolerance ± is engraved on the gear. Remove the Allen-head bolts holding the zinc ring and remove it. The clearance should be 0. Pull down the retaining pawl and lift up the stern- 15. Install the zinc ring on the lower gear housing. A washer must be installed on either side of the cotter pin.
Assembly of top cover to upper gear housing. Remove the nut from the pinion gear. Torque the vertical shaft to 110 Nm 81. Dismantle the axial bearing race. Remove the plastic washers 1 and the wear wash- er 2.
Remove the propeller of the Singleprop sterndrive according to the picture. Remember that loose clothes or Volvo Penta products or product versions. Install the screw and carefully tighten. Install special tool 885197 onto the threads until the tool bottoms. The nominal measurement of the forward gear is 39. Install the suspension fixture 885192 in stand 884161 99922520 and brace the lower unit in the stand. Remove the cotter pin on the trim cylinder pin.
Install a new O-ring 3 and insert the spring 2 and the sliding shoe 1. In- sert the puller into the needle bearing in a way that the barbs of the puller end up at the backside of the needles. Knock down the locking ®. Coat the contact surface with a sealant, Volvo Penta part no. Should the needle bearing of the propeller shaft be damaged, use special tool 884316 to remove it. Among the company's innovations in the field of shipbuilding are a tilt-turn column and Duoprop counter-rotating screws. Move the dial indicator gauge to the outer nut.
Keyowrds: Volvo, Penta, Sterndrive, Inboard, Outboard, Service, Repair, Shop, Marine, Manuals, Seloc, Publisher, Clymer, Book, Guide, Maintenance, Wiring, Diagrams, Water, Pump, Exhaust, Manifold, throttle, cable, transom, level, control, engine, rebuild, carburetor, fuel, injection, injector, alternator, starter, starting, idle, diagnosis, hoses, cooling, v8, v6, 4, cylinder, troubleshooting, free, look, view, pdf, lower unit, winterize, ignition, points, coil, Hp, 1 cylinder, 2 cylinder, 3 cylinder, 4 cylinder, prop, duo, B775, 0892878983, 0893300748, 0893300578, B7712, 0892877537, 0893300381, 089330011X, 1965, 1966, 1967, 1968, 1969, 1970, 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012. If the drive is moved in or out respectively, 1. If necessary the retaining pawl is dismantled as fol- 9. Using two M6 screws 3 30 mm or longer, install into the threaded holes of the steering pin. Remove special tool and insert special tool 885143. Install the O-ring 1 on the upper gear. Use special tools 884381 and 884143.
Tons of pictures and diagrams at your fingertips!! Keeping corrosion at bay Volvo Penta's stand drives are treated with corrosion resistant material and then covered with three layers of marine paint. Coat the cover with sealant, Volvo Penta part no. Self adjusting Silent Shaft type of cone clutch, servo assisted disengagement. Remove the screws holding the locking plate, then push the locking plate down. Re- move the trim cylinder pin. Insert the protective ring 884976 into the outer propeller shaft seals so that the seal lips are protected during installation.
Use new screws and washers. Should the shift yoke be in need of being replaced, remove the cotter pin 1. Grease the new gear wheel shaft and O-ring liberal- 6. Direction of rota- tion adjustable. Install the spring 1 , the shift shoe 2 and the lock it with the load pin 3.